East Cedar Creek Fresh Water
Supply District (ECCFWSD) operates two wastewater treatment plants (WWTP). The
South WWTP is located along the east side of Hwy 198 just north of the entrance to the City of Enchanted Oaks,
and serves the southern area of the district. The North WWTP is located in an
unincorporated area on Hammer Road, just off Welch Lane in Gun
Barrel City and serves the district’s
northern sector.
The South
WWTP is approximately six years old. It is a modern, state-of-the-art
plant with a permitted capacity of 200,000 gallons per day or .2 million gallons per day (MGD) as stated within the permit. With less than one-third of the plant’s capacity in use daily, the plant will
serve the southern portion of the district for the long term.
The South
WWTP sits on a 178-acre tract with 138 acres dedicated toward water irrigation from the plant. Treated water effluent from the plant is processed to a large holding pond and then utilized as irrigation
source water. The residual sludge is processed for disposal to a sanitary landfill.
The district has contracted
out cutting, baling, and selling of hay for the plant’s irrigated acreage. We
expect to clear about $15,000 in revenue from hay sales for the current growing season.
These funds are deposited in the district’s general fund account and used to cover other operating expenses in
the district.
The North
WWTP was built in 1979 with a treatment capacity of .626 MGD with a surge capacity of 1.3 MGD for a period not
to exceed two hours. Since then the plant has undergone a series of upgrades
with a cost exceeding $1.5 million. With these upgrades, the district is now
permitted for a treatment capacity of .750 MGD which will satisfy district needs for the mid-term. The new permit imposes
more challenges to the treatment process due new and more stringent water quality discharge limits. The major portion of the
upgrade cost was due to the need to construct a 1-mgd tertiary clarifier to treat and reduce phosphorous limits to a 1 part
per million or less prior to discharging effluent from the treatment facility directly to Cedar Creek Lake.
The wastewater treatment
process at both of these plants is relatively simple but produces impressive results.
Influent entering the plants is introduced to millions of microscopic organisms which utilizes the organic waste as
food. This controlled process is simple yet complicated, but is one of the most dominate practices used to convert domestic
wastewater to regulatory permitted discharge qualities beneficial to streams creeks and alternative uses such as irrigation.
When a plant is operating
properly, there is no smell to the treatment process. Wastewater is aerated during
the treatment process and never allowed to go septic. Wastewater treatment is
generally a clean process for plant staff.
At the district’s North
WWTP, wastewater coming into the plant passes through bar screens and grit traps, removing debris and sand, before flowing
into one of two large oval shaped oxidation ditches, commonly called racetracks.
The capacity in each oxidation
ditch is approximately 375,000 gallons. In each ditch, four 11’ long rotors,
each with 20 disks, rotate in a circular motion providing the necessary oxygen and mixing for the treatment process.
Microorganisms in the oxidation
ditches consume the organic matter in the wastewater for energy and new cell growth.
Although wastewater is continually entering and leaving the oxidation ditches, the detention time in the ditches is
approximately 24 hours.
From the oxidation ditches,
wastewater flows equally of two clarifiers. The clarifiers look like large circular
open-top tanks buried with the top at ground level. Each tank is 37’ in
diameter and 9’10” deep.
The microorganisms and inert
materials settle to the bottom of the clarifiers and clear water is drawn off the top.
The clear water is processed to the new Tertiary Clarifier to chemically remove unwanted phosphorus. The effluent water
from the Tertiary Clarifier then flows to a large filter which removes any remaining particle that did not settle in the clarifiers. The filter in use at the North WWTP has a filter
area of 324 square feet.
Following filtration, the
final phase of the treatment process is disinfection. Clear water leaves the
filter and flows to a chlorine contact chamber.
Chlorine is added at the
inlet to the contact chamber at a high enough dosage to maintain a minimum of one milligram per liter after a minimum of 20
minutes contact time. The treated effluent flows back to the reservoir.
The microorganisms and solid
materials which settle to the bottom of the clarifiers are known as waste activated sludge.
A portion of this sludge is pumped back to the oxidation ditches to maintain the microorganism population.
The excess sludge is pumped
to a plate and frame press where it is pressed to reduce its water content to 60%. The
water is returned to the oxidation ditches and the sludge is hauled to the Neches River Authority Compost Facility where the
product is treated and processed to a reusable product beneficial for landscaping and agriculture purposes. This in one way your district is assisting in the going green concept.
Although the physical layout
of the South WWTP is quite different from the plant in the north, the treatment process is
relatively the same. Because the effluent from the North
WWTP is returned to the lake, this plant must meet much higher state standards regarding nutrients, chemicals,
and oxygen in the water.